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Level 3 Award in Petrochemical Safety

Module Overview

This module is designed to provide comprehensive knowledge and skills essential for ensuring safety in petrochemical industries. It covers the identification, assessment, and management of hazards, emphasizing best practices and regulatory compliance to prevent accidents and ensure a safe working environment.

Module Objectives:

• Understand the specific hazards and risks associated with petrochemical operations.
• Learn safety protocols and regulations relevant to petrochemical facilities.
• Develop skills for hazard identification, risk assessment, and mitigation strategies.
• Implement emergency response procedures and protocols for petrochemical incidents.

Module Structure

Module 1: Introduction to Petrochemical Safety

• Overview of petrochemical industry operations and associated risks
• Importance of safety culture and regulatory compliance
• Case studies highlighting historical incidents and lessons learned

Module 2: Petrochemical Process Technology

• Overview of refining processes (cracking, reforming, etc.)
• Petrochemical manufacturing processes and their applications

Module 3: Hazard Identification and Risk Assessment

• Types of hazards in petrochemical plants (chemical, fire, explosion, etc.)
• Risk assessment methodologies and tools (HAZOP, FMEA, etc.)
• Mitigation strategies for identified risks

Module 4: Safety Procedures and Protocols

• Personal protective equipment (PPE) and its significance
• Safe handling and storage of hazardous materials
• Protocols for equipment maintenance, inspection, and shutdown procedures

Module 5: Emergency Response and Incident Management

• Developing and practicing emergency response plans
• Incident command system and roles within an emergency scenario
• Communication protocols and coordination with external responders

Module 6: Regulatory Compliance and Best Practices

• Understanding industry-specific regulations and standards (OSHA, EPA, etc.)
• Implementation of best practices for continuous improvement in safety
• Auditing and monitoring procedures to ensure compliance

Module Activities:

• Group projects on developing emergency response plans for hypothetical petrochemical incidents.
• Role-playing exercises for incident management scenarios.

Assessment

• Case study analysis of a petrochemical incident, identifying causes and preventive measures.
• Development of a comprehensive safety plan for a fictional petrochemical plant.
• Assessment of practical skills through MCQ based exam
• Total Marks :100
• Passing Marks: 60

Training Duration: 7 Days
Training Mode: Virtual through Zoom App
Timing: Evening Training for Working Professionals
Certificate: Awarded by EOSH-UK within 30 days of completion of training Programs